Case Studies

Display bonding

PRECISION THAT REMAINS INVISIBLE

High temperatures, vibrations, and tight tolerances: Display bonding placed the highest demands on materials and workmanship. The first choice of material failed due to vibration damping—the second due to price. INNO TAPE accompanied the development from the outset, optimizing the material, liner, and

grip tabs and developed a tailor-made application concept. The result: stable processes, reduced variety, and lower costs. Find out in our case study how material testing and presentation ensure series production capability.

initial situation

Today's modern vehicle displays must do much more than just look good—they are both central control elements and information surfaces. As the interface between driver and vehicle, they control navigation, assistance systems, and infotainment, and must therefore function precisely and reliably at all times.

Specifically, this means: 

High temperatures, vibrations, dust, moisture, or light reflections—all these factors have a direct impact on the bonding technology used and make the connection between the display and the component a complex challenge.

Only when all components work together perfectly can a vehicle display function reliably, safely, and visually convincingly over the long term—even under the most demanding conditions.

Challenges in the project

  • different substrates and tolerances
  • precise adherence to the gap dimension
  • tightness against dust, dirt, liquids, and creams
  • vibration and impact resistance
  • self-extinguishing, non-dripping materials
  • temperature resistance from –40 to +80 °C

Objective

The goal was to develop a display adhesive that would meet these diverse requirements—technically robust, visually precise, and reliable in assembly.

Our solution

Based on the drawing provided by the customer, an application concept was developed in collaboration with the development team. The focus was not only on the adhesive tape itself, but also on the entire assembly process.

Several test runs were carried out with materials  from different manufacturers. The  material initially used did not fully meet the  requirements for vibration damping. Therefore, a switch was made to another material with an even better price-performance ratio.

Originally, four grip tabs were planned, but by optimizing the assembly process, two were ultimately sufficient. This not only reduced costs but also simplified handling. An additional liner reinforcement with recesses also ensures precise positioning in the assembly fixture.

The result

After 1.5 years of intensive development work, the final version was finally ready – precisely tailored to all relevant process parameters and technical requirements. Materials, geometries, and processing properties were optimized in numerous tests and validation steps until a solution was found that was both functional and reliable.

Since we were involved at a very early stage of the development process, we were able to contribute our expertise in a targeted manner and systematically evaluate various approaches. Step by step, this resulted in the optimal combination of material selection and design – tailored to the specific requirements of the application as well as to efficient and stable series production.

Benefits for the customer

  • optimized handling thanks to reduced grip tabs
  • improved positioning accuracy thanks to liner reinforcement and recesses
  • higher vibration and temperature stability
  • cost advantage thanks to manufacturer-independent consulting
  • stable, clean installation process

The result is a well-thought-out overall solution that not only impresses from a technical standpoint, but also creates measurable advantages in everyday production—from process reliability to cost-effectiveness.

Why INNO TAPE

With almost 20 years of experience in adhesive tape converting for the automotive industry, we combine technical expertise with process understanding. We think beyond adhesive tape—we think about optimal assembly. From prototypes to series production, we develop solutions that work: technically, economically, and reliably.

No matter how far along you are in your project:

We support you and take the work off your hands: as a partner, manufacturer-independent, flexible, and fast.

Contact us!