Battery

Battery

The number of electric vehicles is growing constantly - as are the demands on their performance and safety. The batteries should be smaller, lighter, more robust and more efficient and at the same time enable faster charging cycles with a longer range.
Of course, they should also be safe and reliable. All this means that the challenges for battery design are increasing. The right adhesive tape can help to master these challenges.

 

Heat propagation – Thermal runaway

Batteries can overheat if they are damaged or short-circuited (thermal runaway). This heat can spread quickly and, in extreme cases, lead to fires or explosions. Special adhesive tapes can be used to increase safety and minimise the risk of fire. They help to slow down or prevent the spread of fire by acting as a barrier and delaying the spread of flames between components.

EMI Shielding

In electronic systems, it is important to ensure electromagnetic compatibility (EMC). Especially in the case of many electronic devices in a narrow space, it can happen that they interfere with each other or with individual components of these devices. This results in electromagnetic interference (EMI) and/or radio frequency interference (RFI). Special materials can prevent this interference and ensure electromagnetic compatibility (EMC) by reflecting or absorbing electromagnetic waves and providing equipotential bonding. EMI shielding tapes made of aluminum or copper foil and absorbers can provide support. They can be used, for example, as sheathing for the battery module and thus contribute to effective shielding.

Electrical insulation

Electrical insulation in vehicle batteries is of enormous importance. On the one hand, to ensure safe vehicle operation and, on the other hand, to keep the range and service life of the battery loss-free. Adhesive tapes offer you safe electrical insulation and at the same time reliable protection against dielectric breakdown.

They are often used to wrap battery cells as well as battery modules. But they are also used to cover cooling plates or metal parts such as module cooling plates, module frame materials and busbars.

Thermal Management

Effective heat management – so-called thermal management – is crucial in the battery design of electric vehicles. Only if heat is dissipated and sufficient cooling is achieved can safe use be guaranteed.

To achieve this, flame-retardant adhesive tapes are used that also have a high dielectric strength. They are used, for example, between the cooling plate and the battery module or between heat sinks. Here, in addition to the assembly, they provide a thermal interface between the components and can safely dissipate the heat.

Cushioning and sealing

To extend the life of electric vehicle batteries, they must be as robust as possible. This means that shocks, jolts and vibrations, extreme road and weather conditions must not damage the battery.

Here, too, tape can provide support and be used, for example, to seal battery housings so that the battery as well as the cells are protected from penetrating liquids, gases or particles. In addition, tape can help to fix compression pads for battery cells and battery modules or to fill gaps. This protects the battery from impact damage, compensates for vibrations and ensures safe storage.

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Hello, what can we do for you?

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+49 5181 80687-0
info@innotape.de

Annkathrin Grube

Do you have questions about other topics or would you like to learn more about specific applications? Then feel free to contact me.

 

I am looking forward to your input for our blog!

agr@innotape.de