CASE STUDIES
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find solutions

When five parts become one

Five individual adhesive tapes, complex to assemble and prone to errors during the process.

A ready-made solution on a shared liner reduced effort and stabilized the series.

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When precision becomes visible

Vibrations, heat, and tight tolerances—no material solution was consistently satisfactory.

An optimized material and application concept brought stability and cost-effectiveness to series production.

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When precision beneath the surface is crucial

Liner too strong, molded parts slipping, unstable assembly.

A customized liner and positioning concept brought process reliability 
to series production.

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When material expertise saves the process.

Strong adhesive strength – but not stable enough for an illuminated radiator grille.

With a newly tailored material solution, the bonding became suitable for series production.

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Invisible connection for the premium segment.

Technically suitable, but not economically viable.

Early coordination of material and contour optimization resulted in cost reduction and process stability in series production.

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When adhesive can do more than just hold.

The material released solvents, one substrate had to be primed—the other did not.

A combined adhesive tape solution including pre-treatment made the components ready for installation and series production.

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Manufacturer independence as a solution advantage.

External radiation interfered with a component—standard solutions either led to short circuits or insufficient shielding.

A three-layer structure combined insulation, shielding, and fixation—ready for installation and suitable for series production.

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More stability, less effort.

High holding forces, extreme temperatures, and tight installation space requirements—the standard solution quickly reached its limits.

A series-optimized adhesive tape solution with a coordinated grip tab combined fixation and process reliability.
 

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Precise, safe, cost-efficient: optimized battery bonding.

Up to 60 molded parts per vehicle – high demands on safety, temperature resistance, and handling.

An alternative material and packaging solution reduced costs by 60% and simplified assembly.

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Precisely fitting protection & semi-automated application solution.

Immediately after injection molding, a protective film had to be applied quickly, reliably, and reproducibly.

An optimized film geometry and semi-automated solution ensured precision, high cycle rates, and a low-waste process.

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Double-sided solution for safe air circulation in the high-voltage range.

Molded parts for air ducting had to fit the existing application exactly—in quantities of millions.

Optimized geometry and alternative materials reduced costs by 20% and ensured process stability for 9.6 million parts in series production.

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