Electrically conductive or insulating adhesive tapes
Adhesive tape

Electrically conductive and electrically insulating adhesive tapes

Electrification and the strong growth of e-mobility are also changing the challenges for automotive components. Adhesive tape offers you solutions for both electrical insulation and the targeted dissipation and steering of current to protect the electrical components in the vehicle, support a long service life and, above all, create a safe usage environment for consumers.

Electrically conductive adhesive tapes

Isotropic vs. anisotropic adhesive tapes

As the automotive industry continues to develop technologically, electrically conductive adhesive tapes are proving to be an indispensable element in the manufacture and assembly of vehicles. These innovative adhesive tapes not only provide robust electrical connections between components, but also impress with their mechanical strength.

A basic understanding of their types is essential: Isotropic adhesive tapes conduct electricity evenly in all directions, which makes them ideal for general applications. In contrast, anisotropic adhesive tapes conduct electricity selectively in one direction, making them ideal for highly specialised applications where targeted conductivity is required.

 

Areas of application

Electrically conductive adhesive tapes are used in a wide range of applications in the automotive industry. They are used to attach electrical components such as sensors and displays, but also offer solutions for shielding against electromagnetic interference (EMI). Furthermore, they are essential in the battery technology of electric vehicles to ensure a secure and long-term connection between the battery cells.

A special aspect of electrically conductive adhesive tapes is their function as an earthing solution. They ensure the safe dissipation of electrostatic or functional currents and are therefore a decisive factor for electromagnetic compatibility (EMC) in vehicles. This property is particularly relevant when integrating electronic systems that are susceptible to interference from electromagnetic fields.

Materials used

Metal particle interspersed polymers: These offer excellent conductivity and are flexible in their application.
Metal foils: Commonly used materials are copper or aluminium, which are known for their conductive properties and often serve as a carrier material.
Conductive adhesive: Often based on silver, this allows current to flow through the tape itself and provides a strong, conductive connection.
To summarise, electrically conductive adhesive tapes are a key component in modern automotive engineering. They contribute to the realisation of safe, reliable and powerful vehicles while supporting grounding and EMC safety, which underlines their importance in an increasingly electrified vehicle landscape.

Electrically insulating adhesive tapes

Principle of electrical insulation

Electrically insulating adhesive tapes are invaluable in the automotive industry because they provide effective protection against electrical interference. The insulation function is based on the property of the materials used not to conduct electrical current. These tapes act as a barrier that prevents current from flowing from one electrically conductive part to another. This prevents short circuits, electric flashovers and other dangerous situations that can not only damage the vehicle's electronics but also pose safety risks.

Materials

The materials used for electrically insulating adhesive tapes are specially selected for their non-conductivity. Typically these include

  • Polyimides: Often used in engine compartments and high temperature applications due to their high heat resistance.
  • PVC and vinyl: Flexible and water repellent, ideal for general insulation applications.
  • Polyester: Provides a good balance between insulation efficiency and physical strength.
  • PTFE (Teflon): Extremely heat and chemical resistant, used in demanding environments.

Areas of application

In the automotive industry, electrical insulation tapes are often used in battery construction. On the one hand, the material ensures that the battery cells, modules or cooling plates are fixed and connected and, on the other hand, it helps to insulate the battery and thus prevent overvoltage.

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